PLC control + liquid crystal display
+20 ABB . ball and grinding head motors
+ Moving 2 pairs of conveyors by 2 servo motors + 2 drivers to help ensure absolute accuracy in synchronicity and working speed, which is convenient for connecting other automatic line-operated systems. with machines (size and thickness gauges, washing machines, loading machines, automatic unloading machines…) according to new generation intelligent technology
+ The central support bridge is always automatically positioned in the middle when changing the width of the glass to ensure that the glass is always flat without any human intervention.
+ The machine is designed with a conveyor clamp on a specialized heavy-duty industrial saw in the form of a fan that operates at a fast speed, so the water will rub on the surface of the glass plate and the machine is equipped with a pressurized air knife to help clean the surface. set the surface of the glass plate as soon as the glass comes out of the machine
+ Horizontal movement by 1 servo motor + 1 driver extremely fast and accurate speed to shorten the waiting time when changing the width of the glass.
+ Double-groove spiral shaft for precise operation and long-term durability
+ Electrical connection system and all electronic components according to European standards – CE.
+ The machine already has tools available for future investment needs to connect into a high-tech smart line including an automatic table for measuring dimensions and thickness (machine 1 and machine 2 receive data and calibrate the machine). full automatic fast speed adjustment).
The differences of the completely new generation machine:
+ The main body pedestal structure is designed with thicker and heat treated steel and is up to 1.8m wide, the fixed body and the movable body are designed on a unified standard block placed directly on The chassis body helps the machine operate completely smooth, stable, and not deformed.
+ The base structure of the fixed side base body and the movable side base body are stronger and more stable
+ Precisely designed guide bar and torsion shaft, more durable and stronger
+ The gearbox on both sides of the machine is designed seamlessly from the engine to the gearbox to the transmission belt to be stronger, smoother and more accurate (the old design uses a sand shaft to connect the transmission between the gearbox and the fragile transmission belt). and weak motion force causes non-synchronicity ratio between 2 pairs of conveyors)
+ The bottom conveyor support body is made of #304 hardened stainless steel to make it stronger and more durable (the old material is hard plastic)
+ The machine has a structure of 6 bottom grinding heads divided into 3 + 3, in which 2 rough + fine diamond grinding heads and 1 fine grinding wheel in the group of 3 pre-grinding heads. With the design of 3 front heads (No. 1 ~ No. 3) rough grinding + fine and smooth bottom of the glass edge, the same design of 2 heads (No. 4 ~ No. 5) finely and finely grinded on both sides of the glass edge, so if only rough grinding is can push the speed to increase significantly when the glass runs through the grinding head position 5.
+ Lower edge grinding head: Using the most advanced design for the lower 45 degree edge grinding system of the glass plate by 2-step operating structure with motor on the top (connected to the grinding head rack via speaker wire) , very convenient for alignment, maintenance and smooth operation, the polishing line quality is better (the old design was a direct grinding head motor and was located below).
+ The machine is designed with a drainage groove so that water does not overflow on the area of the grinding head slides (the old design did not have a drainage groove, so water can overflow into the slides of the grinding head racks)
+ The upper pair of conveyor cleaning brushes is designed in an open form for easy observation, adjustment and replacement (the old form is the brush placed in the box)
+ The groove of the polishing heads uses a straight slide system to help the ball head motor slide smoothly and operate more stably (the old type uses a fish gill structure).
+ Using a more advanced water supply system structure to reduce the risk of glass powder deposition and stronger water pressure to help the grinding heads always have no risk of water shortage to increase the level of perfection for each wheel’s operation. grinding
+ The structure of the inlet locating bar is designed in the form of fan-shaped steel sheets
+ Driver, inverter, and transformer components are installed separately into an independent electrical cabinet to prevent interference with other electronic components.
