PHU SON Corporation HN completed the installation and transfer of the HISENG BRAND NEW GENERATION – 2023 automatic horizontal bottom and edge polishing industrial machine at TUAN MINH GLASS factory.
Machine controlled by PLC + liquid crystal display 20 ball grinding head motors Maximum glass plate grinding size: one machine 3000 and one machine 4200mm
The barcode gun kit integrates with smart control software to ensure consecutive receipt of production orders in order with multiple orders at the same time to automatically adjust operating data without having to enter production order data. export
Movement of 2 pairs of conveyor belts with 2 servo motors + 2 drivers helps ensure absolute accuracy of synchronization and working speed, convenient for connecting other automatic line-operated systems connected to Machines (size and thickness measuring machine, washing machine, loading machine, automatic unloading machine…) according to new generation smart technology The central support bridge is always automatically positioned in the middle when changing the glass panel width ensures the glass panel is always flat without the need for human adjustment.
The machine is designed with a specialized heavy duty industrial upper conveyor clamp support in the form of a split fan that operates at a fast speed so water will rub off the glass surface and the machine is equipped with a pressure air blade to help with preliminary cleaning. glass surface as soon as the glass comes out of the machine
Horizontal movement by 1 servo motor + 1 extremely fast and precise driver helps shorten waiting time when changing glass panel width.
Double grooved helical shaft helps precise operation and long-term durability
The electrical connection system and all electronic components comply with European standards – CE.
The machine already has tools available for future investment needs to connect into a smart high-tech line, including an automatic table for measuring dimensions and thickness (machine 1 and machine 2 receive data and align). Fast speed, fully automatic).
***** The differences of the completely new generation machine – NEW DESIGN, NEW STRUCTURE, NEW TECHNOLOGY, NEW SOFTWARE, NEW FEATURES – SMARTER, FASTER, MORE EFFICIENT:
* The main body base frame structure is designed with thicker steel and is heat treated and has a width of up to 1.8m, the fixed body and mobile body are designed on a unified standard block placed directly on The machine base frame helps the machine operate completely smoothly and stably, without deformation.
* Base body structure: the fixed base body and the mobile side base body are stronger, more scientific and stable
* The guide bar and helical shaft are precisely designed, more durable and stronger
* The gearbox on both sides of the machine is designed as one piece from the engine to the gearbox to the transmission belt, which is stronger, smoother and more accurate (the old design used a moving sand shaft connecting the gearbox to the transmission belt, which was easily broken). and weak motion force causes uneven speed ratio between the two pairs of conveyors).
* The lower conveyor belt support body is made of #304 hardened stainless steel to make it stronger and more durable (the old material was hard plastic)
* The machine has a structure of 6 bottom grinding heads divided 3+3, including 2 rough + fine diamond grinding heads and 1 fine grinding head in the group of 3 front grinding heads. With the design of 3 front heads (No. 1 ~ No. 3) for coarse + fine and fine grinding of the bottom edge of the glass, and the design of 2 heads (No. 4 ~ No. 5) for fine and fine grinding of both sides of the glass edge, so if you only grind coarsely, then The speed can be increased significantly when the glass passes through grinding head position No. 5.
* Bottom edge grinding head: Using the most advanced design for the lower 45 degree edge grinding system of the glass panel using a 2-step operating structure with the motor located above (connected to the grinding head rack via speaker wire) , very convenient for alignment, maintenance and the machine operates smoothly, the quality of the grinding line is more beautiful (the old design had a direct grinding head motor and was placed below).
* The machine is designed with a drainage ditch so that water does not overflow onto the area where the grinding head slides slide (the old design did not have a drainage channel, so water could overflow into the grinding head sliding grooves).
* The upper pair of conveyor cleaning brushes are designed in an open form for easy observation, adjustment and replacement (the old version was a brush placed in a box)
* The slide grooves of the ball grinding heads use a straight slide system to help the ball head motor slide smoothly and operate more stably (the old type used a fish-gill structure).
* Using a more advanced water supply system structure helps reduce the risk of glass powder stagnation and stronger water pressure helps the grinding heads always have no risk of water shortage to increase the level of perfection for each wheel’s operation. grinding
* The structure of the glass inlet positioning bar is designed in the form of fan-shaped steel sheets
* The driver, inverter, and transformer components are installed separately in an independent electrical cabinet to help prevent interference with other electronic components.
* All sliders of each grinding head rack are designed with a full lubrication system to help all grinding heads operate smoothly.
* The machine is equipped with a Phiton upper conveyor belt tensioning system and is automatically controlled, changing the conveyor belt only requires one operation on the screen without having to remove traditional bolts.
