PHU SON Corporation HN delivered CHAOYANG latest generation automatic safety laminated glass production line with convection technology at CAG factory.
CHAOYANG with the superiority of technology and quality, the laminated glass products’s quality always meets the highest standards and the strictest technical requirements for glass facades of high-rise bulding, especially laminated tempered glass.
The difference of CHAOYANG automatic laminated safety glass production line:
* The equipment line is really “quality” and really beautiful on even the smallest detail
* Modern overall design, high technology, intelligent control software
# Multi-point intelligent glass loading robot makes it possible to glue 2 different glass material groups at the same time in pairs (low.e glass & colorless glass, reflective glass & colorless glass, tinted glass& colorless glass, different glass thicknes, etc.). The robot is equipped with a transfering table which can store glass sheets to be ready for the robot to continue to load another sheets to maximize production capacity.
# The washing machine is designed and manufactured by Bentteler technology – Italy with super quality on all details, fully automatic control through PLC and liquid crystal display, automatically stops fan when there is no glass into the drying chamber to save energy and cut off noise, adjust the water temperature and is a specialized machine for producing safety laminated glass which has the material is soft-coat low.e glass.
# CHAOYANG glass combining robot is designed super smart and “quality” on each component detail, structure and operating principle:
* Conveyor movement is designed with 3 sections which are independently controlled by 3 motors and 3 inverters to maximize production capacity while absolutely ensuring the glass sheets never collide with each other from the washing machine to the positioning section, combining section, transient section and heat-pressing machine.
* Smart positioning structure creates a right angle with the moving of side-edge, combining with a magnetic sensor and is automatically adjusted to the speed of the final stage just reaching the flipping point so that the glass is stopped right at the standard positioning point “90 degree perpendicular”.
* The robot arm system goes up and down with 4 hands vertically at 4 corners, raised and lowered by a large capacity Airtac cylinder with a die-cast aluminum robot hand frame structure together help to lift a glass sheet weight nearly 1 ton in an absolutely right way.
* The sucking glass is performed by YASKAWA servo motor & driver, guided by slide rail and gear movement according to the sliding principle of CNC cutting machine, is fully automatic controlled via PLC and liquid crystal display helps to create pairs of combining glasses with perfect 4-sided precision.
* Many vacuum suckers is designed with many fine-tuned sensor and springs together with soft rubber sucker, which helps to combine soft-coated low.e glass or brittle glass easier with lower “broken rate” than normal equipment.
* Design automatic PVB film release machine which is controlled remote independently.
* The robot frame is designed with a large and strong industrial frame structure system to ensure no shaking and long-term stability, so that the glasses are always guaranteed to be combined correctly.
# Air bubble pusher with 4 pressing rollers is designed to operate completely independently through 4 motors and 4 gearboxes with speed controlled by inverter. The rollers system’s speed is also adjusted by another independent inverter for absolute synchronization with the entire system of whole line. PLC control and liquid crystal display. Infrared heat generation with heat emission 1 preheating chamber and 3 main heat chambers. Heat convection technology by circulating fan system ensures the production of soft coated low.e laminated glass and tempered laminated glass with perfect quality, fast and even heating, low heating temperature on the glass surface… helps to speed up production and always ensure the quality standards of all kinds of goods.
# The high pressure chamber is designed to withstand 15MPA pressure with a large capacity forced convection fan to ensure that the batch is completed matching with the technical design for the chemical components of the PVB film, always in uniform, without air bubble, the film layer is always flexible, tough and durable in all weather conditions. All steps of production processes: from heating steps, pressure boosting steps, soaking steps, convection fan, air supply, air discharge, water pump is controlled by PLC through liquid crystal display automatically
* Each stage all has a control system through PLC, liquid crystal display and separate electrical cabinets which are controlled completely independently and centrally control the entire line system.
* Glass is loaded continuously but never collides with each other and intelligent operation at all stages to optimize production speed.
* The electrical cabinet system is designed super professionally and meets European CE standards
* Super smooth operation, stable and durable
* 24/24 industrial scale production with very high capacity
* Finished products always meet 100% standard of Type I
